P-300 reflow setup

Controller p300 sniper SETUP setting: (Press “Set” & “Mode” key together to enter SETUP.  
Use “Set” key to step through fields)

Input Type                     INP 2 for F, 0 for Celsius       Contact input pattern
Scale high-limit               SCH 600 F or 400 C               Start mode selection PD  0
Scale low-limit                SCL 0.0                          Auto-turning (AT)
Decimal point position                                          Differential gap   ATHS  2  
Device address                 ADD  0                           Power Hz  PFRY 1
                                    60Hz =1 / 50Hz = 0
SV at program start            SVST 1                           Action selection at
Control state selection                                         Burnout occurrence
At program end                 ENDP                             Action selection for
Control output value                                            Abnormal PV input   AOVE1
During reset                   RSV –5.0                         Selecton of Use/Non use
                                                                Of square root extraction
                                                                Function setting time unit
                                                                Selection          RIS 1

Engineer Settings for 8100-P300 Reflow Controller
(Press “Set” key for (2) seconds to enter)

Parameter Group PG 10 (Use “SET” key to step through fields,
use “UP” arrow to move to Parameter group)
SV in fixed set-point control   0.0

Parameter Group 20                             PG 20
Pb bias                                        0
Pr Ratio                                       Unique to each machine (A label with the
                                               PR Ratio, can be found at the rear of the
                                               Sniper II.
Level PID setting 1 PIDV1                      200 F or 93 C for Celsius set up
Level PID setting 2 PIDV2                      300 F or 149 C for Celsius set up
Level PID setting 3 PIDV3                      400 F or 204 C for Celsius set up
Digital Filter                                 0
Low Level cut-off point                        0.0

Parameter group 30-31                         PG 30                     PG 31
                                              1st alarm                 2nd alarm
Alarm setting                       AL1       475 F or 246 C            AL2    -50
Alarm action selection              AS1           5                     AS2      6
Alarm differential gap              AH1          2.0                    AH2    2.0
Alarm timer                         ALT1          0                     ALT2    0
Energized de-energized
Selection                           EGC1          0                     EGC2    0

Parameter group 40-43               PG40    PG41   PG42   PG43
PID#                                P1      P2     P3     P4
                                    187.85  91.37  67.17  36.2
Proportional Band                   102     08     04     04
                                    3       2      1      1
                                    100     100    100    100

Parameter group 50                           PG50
Output cycle %                    CY1         2
Output Limit, High Limit %        OLH         105
Output Limit, Low Limit %         OLL        -5.0
Direct (reverse action selection)  OS         1

Parameter group 60                            PG60 (option)
Communication Speed         bPs               3
Data configuration          bIr               0

P-300 PROFILES
450-1    4 mins hold
450-2    3 min hold
450-3    2 min hold
450-4    1 min hold

#7
250-30
250-30
350-30
350-30
450-15
450-245

ENABLE PREHEAT
Hit set
Hold Step
C1-TS 1
CS 1
CN 0
SS 16

P-300 Setup Instructions

1.    Press Set for 2 seconds.  Controller will display PG-10.
a.    Use arrows to advance to PG-20.
b.    Press Set to advance to each preset.
1.    Pb – 0.0
2.    Pr – 1.000(See calibration procedure below) (.86)
3.    P1 dv 1 – 93c
4.    P1 dv 2 – 149c
5.    P1 dv 3 – 204c
6.    dF – 0
c.    Use arrows to advance to PG- 30
d.     Press Set to advance to each preset
1.     AL 1 – 246
2.    AS 1 – 5
3.    AH 1 – 2.0
4.    ALT  1– 0
5.    CYC 1 – 0
e.    Uae arrows to advance to PG-40
f.    Press Set to advance to each preset.
1.    P1 – 85
2.    I1 – 12
3.    d1 – 3
4.    Ar1 – 100
5.    Fuzz1 – on
g.    Use arrows to advance to PG-41
h.    Press Set to advance to each preset
1.    P2 – 33
2.    I2 – 8
3.    d2 – 2
4.    Ar2 – 100
5.    Fuzz – on
i.    Use arrows to advance to PG-42
j.    Press Set to advance to each preset
1.    P3 – 19
2.    I3 – 4
3.    d3 – 1
4.    Ar3 – 100
5.    Fuzz – on
     k.  Use arrows too advance to PG-43
     l.  Press Set to advance to each preset
1.    P4 – 2
2.    I4 – 4
3.    d4 – 1
4.    Ar4 – 100
5.    Fuzz – on

Press Reset

Press Mode and Set buttons together.
a.    Inp – 0
b.    SCH – 400.0
c.    SCL – -200.0
d.    Add – 0
e.    SVST – 1
f.    EndP – 1
g.    Rmv – -5.0
h.    Pd – 0
i.    ATHS – 2
j.    PFrq – 0(50Hz), 1(60Hz)
k.    BoS – 1
l.    AoVE – 1
m.    Tim – 1

Perform Reflow heater Calibration.

1.    Install –44 nozzle.
2.    Set Controller to 232c set point.
3.    Run profile and allow to reach set point.
4.    Measure air temperature at output of the nozzle.
5.     Air temperature/ set point  = Pr(PV ratio).        200/232 =.86
6.    Go to PG-20 and set PV ratio to value found in step 3.